Allan Smith Engineering Private Limited

Additional Information:

• Production Capacity: Customized
• Delivery Time: Customized
• Packaging Details: Customized

Tyre

Rotary kiln tyre, also called rolling ring, is one important part of rotary kiln it transmits all gravity of rotary barrel (including refractory bricks, internal devices and raw material, etc) to supporting wheel, and ensures that barrel rotates smoothly on supporting wheel, as well as strengthen radial stiffness of.

Casting or Forging Heavy Steel Tyre for Kiln
As a leading Rotary Kiln Engineering Solutions Provider in India, ASEPL is capable to provide the service to the project of the whole mechanical equipment in rotary kiln. For tyre, which is the spare part widely used on this equipment, ASEPL has advanced manufacturing equipment and plenty of successful experience.

Forging: ASEPL adopts customized raw materials and radial-axial rolling technology to make the tyre near-net-shape. After rolling, the tyre has been dense and even, and the surface becomes consistent and smooth, which greatly reduces processing time, achieve green forging, at the same time, faster delivery. Therefore, the forged tyres have better performance and longer service life.

Casting According to the customer’s requirement, ASEPL choose the appropriate wooden model for design, and make the casting simulation before real casting. All the casting is making in strict accordance with the process of “wooden model—sand molding—smelting & casting pouring—heat preservation—cleaning—heat treatment—rough finishing &fine finishing—package & delivery”, for the high quality tyre casting.

ASEPL is the one-stop solution for providing rotary engineering solutions to kiln items which can be manufactured by Casting, Forging and Fabrication. We have business tie-ups with ISO-certified manufacturers to source the product to our clients at the best price. 

Our Mission: To build a long-term win-win relationship with our customers and vendors.

Fully integrated production of high quality forgings and castings

Additional Information:

• Item Code: 8417
• Delivery Time: 1 MONTH
• Packaging Details: PAPER AND WOOD (CUSTOMISED)

Kiln Shell

The shell of the kiln is made of mild steel plate. Mild steel is the only viable material for the purpose, but presents the problem that the maximum temperature of the feed inside the kiln is over 1400*C, while the gas temperatures reach 1900*C. The melting point of the steel is around 1300*C, and it starts to weaken at 480*C, so considerable effort is required to protect the shell from overheating.

Shell sections were made from flat rolled plate, of thickness typically in the range 18-25mm. The plate was cold-rolled to the required curvature, typically into semi-circular pieces. Two of these were then joined to make a cylinder, usually of length about equal to the diameter. The pieces were butt-jointed together using a strap of steel plate of similar manner. Short sections were usually assembled at the factory, and final assembly was performed on site, with the kiln in place.

The ends of the kiln have special features. At the back end there is often either a conical construction or a “closure construction or a “closure plate” reducing the diameter, both intended to prevent the raw mix from spilling over the back of the kiln. At the front end, clinker at 1200*C or more is flowing over the lip of the kiln, and the shell is subject to very aggressive conditions. Castings of the heat resistant steel are attached to the end of the mild steel, contoured to retain the refractoriness of the nose ring. Because the shell inevitably gets hot, the tendency is for the steel to “bell out” at the end, until the brickwork will no longer stay in. Because of this, early kilns were supplied with easily replaceable nose sections. Modern kilns keep the nose cool with elaborate systems to duct pressurized cold air around the outside of the nose.

Additional Information:

• Production Capacity: AS PER THE REQUIRMENT
• Delivery Time: 1 MONTH
• Packaging Details: STANDARD SEAWORTHY