Allan Smith Engineering Private Limited
Allan Smith Engineering Private Limited
Thane (West), Thane, Maharashtra
08047646523 88% Response Rate
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Rotary KILN

Our range of services include rotary kiln, kiln shell, kiln tyre and support roller.
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  • Rotary Kiln
  • Rotary Kiln
Rotary Kiln
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Rotary Kiln

Service Details:
Capacity30 TPD
Firing MethodDirect firing
Length (m)2400
Power (W)24000
1. RotaryKilnKiln specification: Kiln Dia  x Length,  2240 mm x 24000mm
No of Piers: 2
RPM: 1.14 (Can be controlled thru variable drive)
Year of commissioning: 1999
Kiln Slope: 17.452 / 1000
Insulation: Inside 2 cm Ceramic Blanket with 200 mm brick lining (ACC Bricks)
Limestone Feed System: 02 no Bucket Elevator with Feed Hopper
Rotary cooler specification: Dia & Length: 1000mm x 8000mm
Kiln burner: Propane / Natural Gas burner (Kilburn UK) with Combustion Air Blower & all associated control system.
2. Kiln BurnerMaker - Sterling Process, UK/Type – Lance/Model - 980147
Fuel - Propane
Series - NG/P - 8/45 - 6
Rating - 2093KW, 1.8g cal/h
Voltage - 380 V 3ph 50 hz/220 V 1ph 50hz
Pressure - 276/276 mbar - 205.5(NaturalGas) /80.5(LPG) Nm3/h
Burner projection in the kiln 1350 mm + 200 mm brick

3. Combustion air fanBurner fan motor Maker - Brook hansen
Type - W-DA 132 SE, KW-5.5/V-380 - 415 / 660 - 720 Y/I - 10.5 - 9.9 / 6.1 - 5.7/amps
Rpm - 2910 rpm, Hz – 50/Cos f - 0.89/Class - F
Burner fan/No. – 48167/Size - 21 MEB 1, 3 phase, 380V, 50Hz supply.

4. StoneBucket Elevator
Height: 9.5 Mtr
Drivemotor: 4.7 Kw / 440 V, 3Phase, 50 Hz.
Capacity: 2 ton/ hr. Lime stone charge

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Service Details:
Melting MaterialAs per requirement
Heating Area SizeAs per requirement
FrequencyAs per requirement
Material Loading Capacity3000 KG TO 5000KG
Country of OriginMade in India

Kiln Shell

The Rotary Kiln shell is basically a rotating inclined cylinder which is fired from one end to generate heat along its length. Rotary Kilns are normally direct fired and lined with refractory material to protect the steel shell, reduce radiation losses and transfer heat to the material. All kilns are heat exchangers and the heat is transferred in a variety of ways such as radiation, convection and conduction.

The shell of the kiln is made of mild steel plate. Mild steel is the only viable material for the purpose, but presents the problem that the maximum temperature of the feed inside the kiln is over 1400*C, while the gas temperatures reach 1900*C. The melting point of the steel is around 1300*C, and it starts to weaken at 480*C, so considerable effort is required to protect the shell from overheating.

Shell sections were made from flat rolled plate, of thickness typically in the range 18-25mm. The plate was cold-rolled to the required curvature, typically into semi-circular pieces. Two of these were then joined to make a cylinder, usually of length about equal to the diameter. The pieces were butt-jointed together using a strap of steel plate of similar manner. Short sections were usually assembled at the factory, and final assembly was performed on site, with the kiln in place.


The ends of the kiln have special features. At the back end there is often either a conical construction or a “closure construction or a “closure plate” reducing the diameter, both intended to prevent the raw mix from spilling over the back of the kiln. At the front end, clinker at 1200*C or more is flowing over the lip of the kiln, and the shell is subject to very aggressive conditions. Castings of the heat resistant steel are attached to the end of the mild steel, contoured to retain the refractoriness of the nose ring. Because the shell inevitably gets hot, the tendency is for the steel to “bell out” at the end, until the brickwork will no longer stay in. Because of this, early kilns were supplied with easily replaceable nose sections. Modern kilns keep the nose cool with elaborate systems to duct pressurized cold air around the outside of the nose.

Additional Information:
  • Production Capacity: AS PER THE REQUIRMENT
  • Delivery Time: 1 MONTH
  • Packaging Details: STANDARD SEAWORTHY
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Service Details:
Working TemperatureCustomized
Max Burner Output Kw Per HrAs per requirement
CapacityAs per requirement
Burner TypeAs per requirement
ThicknessAs per requirement
WidthAs per requirement
Flow Rate Kg HrAs per requirement
Tube Diameter MmAs per requirement
MaterialStainless Steel
Firing Rate LphAs per requirement
Melting MaterialAs per requirement
Fuel TypeAs per requirement
Country of OriginMade in India
WeightAs per requirement
Working PressureAs per requirement
Flame Diameter MmAs per requirement
Usage/ApplicationRaising temperature of material in continuous process
Product TypeHold/ Support


Rotary kiln tyre, also called rolling ring, is one important part of rotary kiln it transmits all gravity of rotary barrel (including refractory bricks, internal devices and raw material, etc) to supporting wheel, and ensures that barrel rotates smoothly on supporting wheel, as well as strengthen radial stiffness of.

Casting or Forging Heavy Steel Tyre for Kiln
As a leading Rotary Kiln Engineering Solutions Provider in India, ASEPL is capable to provide the service to the project of the whole mechanical equipment in rotary kiln. For tyre, which is the spare part widely used on this equipment, ASEPL has advanced manufacturing equipment and plenty of successful experience.

Forging: ASEPL adopts customized raw materials and radial-axial rolling technology to make the tyre near-net-shape. After rolling, the tyre has been dense and even, and the surface becomes consistent and smooth, which greatly reduces processing time, achieve green forging, at the same time, faster delivery. Therefore, the forged tyres have better performance and longer service life.

Casting According to the customer’s requirement, ASEPL choose the appropriate wooden model for design, and make the casting simulation before real casting. All the casting is making in strict accordance with the process of “wooden model—sand molding—smelting & casting pouring—heat preservation—cleaning—heat treatment—rough finishing &fine finishing—package & delivery”, for the high quality tyre casting.

ASEPL is the one-stop solution for providing rotary engineering solutions to kiln items which can be manufactured by Casting, Forging and Fabrication. We have business tie-ups with ISO-certified manufacturers to source the product to our clients at the best price. 

Our Mission: To build a long-term win-win relationship with our customers and vendors.

Fully integrated production of high quality forgings and castings

Supplied tyre, cast and forged tyres upto diameter 4.5 meter

Additional Information:
  • Item Code: 8417
  • Delivery Time: 1 MONTH
  • Packaging Details: PAPER AND WOOD (CUSTOMISED)
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Service Details:
Roller Length250MM
Roller MaterialStainless Steel
Usage/Applicationfor Sponge Iron Plant,Rotary Kilns,Rotary Dryers,Rotary Coolers,Granular,Steel Plant,Cement
Country of OriginMade in India
Roller Diameter405MM
The supporting roller is one of the main parts of the rotary kiln, which partly support the weight of the rotary kiln and allows the cylinder and tire to rotate smoothly on the support roller. Therefore, the supporting roller with ultra-endurance becomes one criteria of measuring quality of the rotary kiln.ASEPL has the capacity to design, repair and retrofit any support base configuration as well as provide grinding, replacement and installation of new or used support rollers/ trunnions.Environment ruined foundation, Poor structural design, Signs of pitting, spalling and cracks, Abnormal wear patterns on support rollers/trunnions, Wobbling or poor contact between tire and support rollers, Hot bearings caused by high thrust loads, Rollover edges on tire and support rollers. Increased power required to operate unit,Our unique troubleshooting and engineered approach will ensure your symptoms do not continue to cause problems. Before leaving the job site we check the accuracy and quality of the installation or repair to ensure its full completion

Additional Information:
  • Production Capacity: CUSTOMISED
  • Delivery Time: 15 DAYS
  • Packaging Details: STANDARD - WOODEN
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